為了加快反應(yīng)從而提高生產(chǎn)效率，大量的化學(xué)反應(yīng)是在 100 ~ 250 °C進(jìn)行， 可是在這樣的溫度下， 分解過(guò)程已經(jīng)開(kāi)始， 由此引起產(chǎn)率的損失和產(chǎn)生副產(chǎn)品。
A large number of chemical reactions are carried out at temperatures between 100 and 250 °C in order to achieve a fast reaction and thus high productivity. At these temperatures, however, decomposition processes already start with corresponding losses in yield and undesired by-products.  

      在催化劑的幫助下， 即使在較低的溫度下也能起動(dòng)反應(yīng)， 但運(yùn)行成本比較高。
With the help of catalysts, reactions can be activated even at lower temperatures, but are expensive to procure and to handle.  

      光化學(xué)提供了另一種漂亮的替代方法，并允許新的合成。 不用熱和催化劑， 而是用光能觸發(fā)反應(yīng)，這樣的反應(yīng)通常在低于100 °C， 時(shí)常甚至在常溫條件下進(jìn)行， 采用這種工藝， 分解反應(yīng)或副產(chǎn)品的產(chǎn)生可降至或根本不產(chǎn)生。
Photochemistry offers an elegant alternative and allows new syntheses. Not heat or catalysts, but the energy of light activates the reaction, which can then take place at temperatures well below 100 °C and often even at room temperature. By this process, decomposition or by-products are reduced to a minimum or do not arise at all.  

      采用光而不是熱，這種原理可用于很多種產(chǎn)品的合成， 如：氯化、磺化、磺化氧化或亞硝基化
Light instead of heat, this principle can be applied to a variety of syntheses such as chlorinations, sulfonations, sulfoxidations or nitrosylations.

        光源是經(jīng)ATEX安全認(rèn)證的水銀蒸汽或LED燈組件， 這光源是由我們的合作方 Peschl Ultraviolet GmbH （工業(yè)領(lǐng)域紫外光源專家）提供。
The light sources are ATEX-certified mercury vapor or LED lamp modules, which we obtain via our cooperation partner, Peschl Ultraviolet GmbH (the global expert in the field of industrial UV light sources).

        紫外光源組件安裝在有保護(hù)作用的石英玻璃管內(nèi)， 石英玻璃管由容器頂上的管口插入， 通過(guò)上面的管口與電源和冷卻系統(tǒng)相連。 浸入液體的紫外燈泡的功率有5~60 kW, 因此玻璃管內(nèi)需要冷卻， 不然光源會(huì)由于表面高溫而損壞。 工業(yè)上使用的光反應(yīng)器通常配備有4~20根這樣的玻璃管。
The UV light modules are housed in protection tubes made of quartz glass, which are inserted through nozzles in the top of the vessel, where they are also connected to the power supply and the cooling system. These UV immersion lamps have a power of 5 - 60 kW. Therefore, a cooling within the glass tube is required, otherwise the sensitive molecules can be damaged by high surface temperatures. Industrial reactors are equipped with 4 to 20 of such glass tubes.

        安裝有光源的玻璃管在帶攪拌的容器中將經(jīng)受流體力和熱應(yīng)力，這種條件下， 將紫外燈穩(wěn)妥地安裝進(jìn)反應(yīng)器中， 是一個(gè)特別的挑戰(zhàn)。
The glass tubes with their light sources are exposed to hydraulic and thermal loads in the stirred vessel. A particular challenge in this case is secure mounting of the UV immersion lamps on the reactor.

        EKATO開(kāi)發(fā)了特殊的固定裝置，并取得，該裝置確保容器內(nèi)的元器件在任務(wù)操作條件下不出現(xiàn)超過(guò)允許的應(yīng)力和振動(dòng)。即使最不可能發(fā)生的象玻璃管泄漏這種情況， 危險(xiǎn)的物料馬上被檢測(cè)到， 且不會(huì)通過(guò)電或冷卻通道流出容器。 在EKATO技術(shù)中心，這些設(shè)計(jì)的可靠性經(jīng)受了各種的測(cè)試， 并在許多項(xiàng)目中得到了充分的驗(yàn)證。  
Special holders developed and patented by EKATO to ensure that in any operating condition impermissible stresses or vibrations will not occur in the component. Dangerous reactants are detected immediately even in the unlikely event of a glass breakage and do not reach the outside via the electrical connections or the cooling. In EKATO’s technical center the reliability of these designs was investigated by tests and it has been comprehensively confirmed in numerous operational assignments.

        從方案到工程再到制造和組裝：我們提供光化學(xué)反應(yīng)器工業(yè)應(yīng)用的， 作為反應(yīng)器的供應(yīng)方， 我們承擔(dān)了項(xiàng)目各個(gè)階段的全部責(zé)任。在攪拌反應(yīng)器設(shè)計(jì)和制造方面特殊的專有技術(shù)和多年的經(jīng)驗(yàn)， 使我們成為了您得力的合作伙伴——光化學(xué)生產(chǎn)裝置從概念到裝置開(kāi)車(chē)、生產(chǎn)。
From consulting and engineering to production and assembly: We offer all services related to stirred photochemical reactors for industrial applications. As a single-source supplier, EKATO takes the overall responsibility to manage your project through all project phases. Special know-how and many years of experience in the design and delivery of stirred reactors make us a competent partner - from the idea to the commissioning of a photochemical production plant. 

從實(shí)驗(yàn)室到工業(yè)生產(chǎn)級(jí)反應(yīng)器的交鑰匙工程
FROM THE LABORATORY TO THE TURNKEY PRODUCTION REACTOR

        光化學(xué)工藝過(guò)程從實(shí)驗(yàn)室到生產(chǎn)的轉(zhuǎn)換需要深度的跨學(xué)科的化學(xué)、物理和工程方面的知識(shí)，在帶攪拌的光化學(xué)反應(yīng)器行業(yè)， EKATO綜合了這些分布在各個(gè)領(lǐng)域的專家智慧， 為客戶提供全面的能勝任的咨詢。
The transfer of photochemical processes from laboratory to production requires in-depth, interdisciplinary knowledge and experience in chemistry, physics and engineering. EKATO bundles the knowledge, which is very widely distributed in the individual fields of expertise, and offers comprehensive and competent consulting in the field of stirred photochemical reactors.  

我們的服務(wù)范圍包括
OUR RANGE OF SERVICES INCLUDES

• Photochemical process consulting 光化學(xué)工藝過(guò)程的咨詢
• Physical and fluid dynamics simulation and calculation 物理的和流體動(dòng)力學(xué)的模擬和計(jì)算
• Performing optical measurements 進(jìn)行光學(xué)的測(cè)量
• Tests in laboratory scale and pilot reactors (5 liter and 50 Liter) 實(shí)驗(yàn)室規(guī)模和中試裝置的試驗(yàn) (5 L 和50 L)
• Scale-up and process engineering reactor design 工程放大和工藝工程反應(yīng)器設(shè)計(jì)
• Reactor modeling by state-of-the-art CAE methods (CFD, FEM) 用現(xiàn)代的CAE方法對(duì)反應(yīng)器建立模型
• Reactor engineering 反應(yīng)器的工程設(shè)計(jì)
• Delivery of the turnkey photochemical reactor 光化學(xué)反應(yīng)器制造交貨和交鑰匙工程
• Installation and commissioning 安裝和調(diào)試、開(kāi)車(chē)

從光化學(xué)反應(yīng)器的概念到生產(chǎn)裝置的過(guò)程中， 我們的目標(biāo)是持續(xù)地為客戶服務(wù)， 成為技術(shù)開(kāi)發(fā)的合作伙伴和系統(tǒng)集成商。 作為整個(gè)光化學(xué)反應(yīng)器單一的供應(yīng)商， 我們?yōu)槊總€(gè)客戶的工藝承擔(dān)從設(shè)計(jì)到整體交貨的全部職責(zé)。
Our aim is to consistently support our customers as a development partner and system integrator on the way from the idea to the photochemical production plant. As a single-source supplier, we assume overall responsibility for the design and delivery of the best reactor system for each individual customer process.

我們將與客戶合作以減少工作中的摩擦和成本。 光化學(xué)生產(chǎn)裝置項(xiàng)目我們將為客戶提供專人的一點(diǎn)式聯(lián)絡(luò)方式。
Everything works together perfectly to reduce friction losses and costs. We reduce the interfaces of our customers when planning a photochemical production plant to one point of contact.