旋 筒 閥/ Rotor type valve

一、概述/ Summary：

HD9P(E/HY)90H（X） 旋筒閥是漢德股份經(jīng)過多年市場調(diào)研并開發(fā)的一種多功能新型閥門，可用于介質(zhì)高性能調(diào)節(jié)、切斷、分流和換向等，具有球閥、三通及多通、蝶閥、旋塞閥、調(diào)節(jié)閥等多種應(yīng)用功能，廣泛應(yīng)用于煤化工、冶金、石化、電力、輕工、醫(yī)藥及等行業(yè)，漢德股份于2015年取得多項(xiàng)國家，系閥門行業(yè)。

旋筒閥是一種閥芯形狀為一圓柱筒形，圓柱面上開有過流窗口，通過旋轉(zhuǎn)閥芯方式開啟和關(guān)閉閥門，起到截流或調(diào)節(jié)作用。適用各種工況，有著特殊的優(yōu)勢和長處。旋筒閥已經(jīng)解決了傳統(tǒng)的調(diào)節(jié)閥所遇到的一些問題，而且部分已超出了傳統(tǒng)調(diào)節(jié)閥的性能。

Rotor type valve is hande shares after years of market research and development of a multi function valve, for medium and high performance and regulation, cut, split and commutation. With a ball valve, three-way and multi pass, butterfly valve, plug valve, regulating valve and other applications, widely used in coal chemical industry, metallurgy, petrochemical, power, light industry, medicine and military industries, hande shares in 2015 made a number of national patents, the Department of the world's valve industry first.
Rotor type valve is a valve core shape for a cylindrical shell, cylindrical surface has over the flow of the window, through the rotary valve to open and close the valve, play the role of closure or regulation. Applicable to all kinds of conditions, has a special advantage and strength. Rotor type valve has solved some of the problems encountered by the traditional control valve, and the part has been beyond the traditional control valve performance.


二、結(jié)構(gòu)及材質(zhì)/ Structure and material：

序號	名稱/ Name	材質(zhì)/material
1	閥體/Body	WCB、CF8、CF3等
2	閥座/ Seat	SS304、SS304+PTFE、WC等
3	閥芯/ Spool	SS304+STL、WC等
4	閥蓋/ bonnet	WCB、CF8、CF3
5	閥座壓蓋/ Seat Gland	SS304、SS316
6	密封墊/ A seal	PTFE、金屬纏繞墊
7	壓縮彈簧/Spring	SS304、17-7PH、Inconel
8	執(zhí)行機(jī)構(gòu)/ actuator	氣動活塞式、電動、液動

三、特點(diǎn)/ Characteristic：

• 具有超大可調(diào)比，可調(diào)比可達(dá)到10000：1。

Have large adjustable ratio, adjustable ratio can reach 10000:1。

• 全開狀態(tài)零壓降。

All open Zero pressure drop。

• *的Cv值（是傳統(tǒng)Globe閥的四倍以上），所以相等額定Cv值下，可選用更小口徑閥門。

Very high Cv value (more than four times the traditional Globe valve), so the equivalent of Cv value, can choose a smaller diameter valve。

• 啟閉力矩小（相同口徑球閥的三分之一左右），閥門啟閉無起跳、無爬行，力矩均衡，動作靈敏。

Opening and closing torque is small (same diameter of about 1/3), the valve opening and closing without takeoff, no creep, torque balance, action is sensitive。

• 壓損很小，節(jié)約能耗。

The pressure loss is small, energy saving

• 結(jié)構(gòu)簡單，可實(shí)現(xiàn)在線維修。

Simple structure, can achieve online maintenance

• 低噪音抗氣蝕。

Low noise anti cavitation

• 適用于不同的介質(zhì)與流體：氣體、蒸汽、懸浮液、結(jié)晶、纖維物等。

Suitable for different media and fluid: gas, steam, suspension, crystallization, fiber, etc。

• 可360度任意位置安裝。

360. grees can be installed at any position。

• 對稱性的設(shè)計，液體流向可任意選擇。

Symmetric design, liquid flow can be arbitrary choice

• 重量輕，體積小。

Light weight, small size。

• 雙向密封，可選用多種形式閥座，密封性能好，可靠性高。

Two way sealing, can choose a variety of forms of valve seat, sealing performance is good, high reliability。

• 填料壽命長，不容易外漏。

Long life, not easy leakage

• 剪切性能好。適用纖維狀介質(zhì)，和諸如焊渣等硬度顆粒。

Good shear performance. Suitable for fibrous media, such as welding slag and other hardness particles。

• 防堵性能好。

Anti blocking performance is good。

• 適用范圍廣。通徑從小到幾毫米到幾米，從高真空到高壓力均可應(yīng)用。

Wide application. From small to a few millimeters to a few meters, from high vacuum to high pressure can be applied。

四、分類/ Classification
根據(jù)不同工況，旋筒閥選用不同的控制元件，可以分類如下：

According to different working conditions, rotary cylinder valve selection of different control components, can be classified as follows:

A、全通型:主要用于切斷要求的場合。在管道系統(tǒng)中起對介質(zhì)的接通或截流，流通能力強(qiáng)，壓損小，雙向密封可達(dá)到零泄漏。

All pass: mainly used for cutting applications. In the pipe system, the medium is connected or cut, the flow capacity is strong, the pressure loss is small, the two-way sealing can achieve zero leakage.

B、調(diào)節(jié)型：主要用于調(diào)節(jié)要求的場合（大可調(diào)比）。在管道系統(tǒng)中主要起調(diào)節(jié)作用，閥門執(zhí)行機(jī)構(gòu)接收到控制信號。帶動閥筒作旋轉(zhuǎn)運(yùn)動，轉(zhuǎn)動作角度與控制信號成線性關(guān)系，從而控制管道中工藝參數(shù)的目的。流道口可按需要定制成線性、等百分比或一些特殊形狀從而獲得不同性能的流量曲線。

Adjustable type: mainly used to adjust the requirements of the occasion (adjustable ratio). In the pipe system, the main function of the valve actuator to receive control signal. Drive valve cylinder for rotary motion, rotation angle and control signal linear relationship, so as to control the process parameters in the pipeline. The flow rate can be customized according to the need to be linear, equal percentage or some special shape to obtain different performance of the flow curve.

C、 三通或多通（調(diào)節(jié)）型：L型、T型。三通型旋筒閥是指閥體有三個進(jìn)出口，三通旋筒閥分為L型和T型兩種,L型主要用于介質(zhì)的換向，介質(zhì)的流向從一根管道換為另一根管道。T型主要用于介質(zhì)的分流和合流，分流是控制一種介質(zhì)分別從不同的管道流出，合流是控制兩種介質(zhì)匯合于一根管道。

多通型旋筒閥是指垂直于執(zhí)行器的旋轉(zhuǎn)軸平面上有四個或以上進(jìn)出口，或在該平面的下端也有一個出口，該閥的作用主要用于兩種以上介質(zhì)的換向或匯合于一根管道。

Three way or multi pass (regulation) type: L type, T type. Three way type of rotary valve is the valve body has three import and export, the three valve is divided into L type and T type two, L type is mainly used for the medium of the direction of the flow from one pipe to another. T type is mainly used for the medium flow and confluence, the diversion is to control the flow of a medium separately from the different pipe, the confluence is the control of the two media convergence in a pipeline.

Multi type rotary cylinder valve refers to the vertical axis of the actuator on the axis of the plane has four or more of the import and export, or in the lower end of the plane also have an outlet, the role of the valve is mainly used for more than two medium or a pipe.

D、 降噪型：能有效降低噪聲。介質(zhì)在管道中流通，一定的條件下會產(chǎn)生大的噪聲，會對設(shè)備產(chǎn)生損壞，對環(huán)境造成污染。因此在閥內(nèi)件設(shè)計采取一些降噪措施可降低噪聲。

Noise reduction type: can effectively reduce the noise. Medium in the pipe flow, certain conditions will produce large noise, will cause damage to the equipment, environmental pollution. Therefore in the valve design to take some noise reduction measures can reduce the noise

E、小流量型：當(dāng)介質(zhì)的流量很微小時，閥門很小的開度就達(dá)到了流量要求，因此無法正常調(diào)節(jié)，此時可將節(jié)流口形狀設(shè)計為小1mm寬的矩型窗口，流量特性為線性，Cv值可達(dá)到極小，從而提高了微小流量時的控制精度。

Small flow type: when the medium flow is very small, the valve is very small opening to meet the flow requirements, and therefore can not be adjusted, this time can be the throttle orifice shape design for the minimum 1mm wide window, flow characteristics for linear, Cv value can reach a minimum, so as to improve the control accuracy of micro flow.

F、反汽蝕型：汽蝕是材料在液體的壓力和溫度達(dá)到臨界值時產(chǎn)生的一種破壞形式，汽蝕分為閃蒸和空化兩個階段。管道中的液體在一定的條件下，部分液體氣化成氣體狀態(tài)，產(chǎn)生氣泡，形成氣液兩相流這就是閃蒸過程。閥下游的壓力升高，壓破氣泡的過程即空化過程。汽蝕可使閥內(nèi)件的表面產(chǎn)生磨痕、深溝及凹坑。閥一般采用曲折路徑、多級降壓、多孔節(jié)流及引導(dǎo)介質(zhì)流向閥體中心區(qū)防止沖擊閥體內(nèi)壁的方式來防止和降低汽蝕的破壞。

The anti cavitation, cavitation is material in the pressure and temperature of the liquid reaches critical values produced a failure mode, cavitation is divided into two stages, such as flashing and cavitation. The liquid in the pipeline under certain conditions and partially vaporizes into gas state, bubble, formation of gas-liquid two-phase flow which is the process of flash. Downstream of the valve's pressure increases, the cavitation bubble crush process process. Cavitation can make the surface trim have worn, and deep pits. Valve is generally used in a tortuous path, multi-stage pressure, porous throttle and guide the flow of the valve body center to prevent the impact of the inner wall of the valve body to prevent and reduce the damage of cavitation.

G、多級降壓降噪型：當(dāng)介質(zhì)在管道中流過后噪聲級別相當(dāng)高時，也可通過多級降壓降噪的方式來解決。

Multi-stage buck noise reduction type: when the medium flow through the pipe in the pipe is quite high, it can be resolved through the multi-level buck.

H、半筒型：當(dāng)介質(zhì)中含有固體棵粒或纖維狀物質(zhì)時，可選用半筒型結(jié)構(gòu)，此種結(jié)構(gòu)具有自潔及剪切功能。

Half tube type: when the medium containing solid particles or fibrous material, can choose a half tube type structure, this structure has the clean and shear function.

K、角式旋筒閥：

主要用于一些高壓差或流阻小的工況，也可作為釜底放料閥使用。特別適合于煤化工行業(yè)中的黑水和灰水的壓力和流量調(diào)節(jié)。

角式旋筒閥的閥芯與閥座的材料經(jīng)過精加工而制成，表面粗糙度達(dá)到Rc0.04，材料硬度達(dá)到HRA90以上極耐磨。傳統(tǒng)的黑水調(diào)節(jié)閥采用文丘里角式直行程結(jié)構(gòu)，流向?yàn)楦哌M(jìn)低出，啟閉力量大，閥桿上下動作，因閥桿與導(dǎo)向套之間有間隙，容易產(chǎn)生振蕩出象，經(jīng)常閥芯從根部折斷，用了一段時間后，閥桿上容易結(jié)垢，致使閥芯無法動作。而角式旋筒閥為角行程動作，旋轉(zhuǎn)扭矩小，在轉(zhuǎn)動過程中具有自潔功能，筒式閥芯與閥體之間接觸面積大而均勻，解決了傳統(tǒng)角式座閥的振動與爬行現(xiàn)象，閥芯與閥座之間鏡面接觸，保證了密封的可靠性，從而提高了調(diào)節(jié)精度。

Mainly used for high pressure or flow resistance of the working conditions, but also can be used as the bottom discharge valve. The pressure and flow is particularly suitable for the coal chemical industry in the black and gray water regulation.

The valve core and valve seat of the valve core and valve seat material after finishing, the surface roughness reached Rc0.04, the material hardness of the HRA90 more than a very abrasive. Traditional black water regulating valve adopts venturi angle type straight stroke structure, the flow of high into a low, opening and closing force, stem moves up and down, there is a gap between the stem and the guide sleeve, prone to oscillate like, often the spool from the roots broken, a period of time, the stem is easy to scale, resulting in the spool can not action. The angle rotary cylinder valve for angular stroke, rotary torque is small, in the process of rotation with the self clean function, cylinder type valve body with large contact area between large and uniform, to solve the traditional angle seat valve vibration and crawling phenomenon, the valve core and valve seat contact between the valve and the valve to ensure the reliability of the sealing, thereby improving the accuracy of adjustment.

五、流量系數(shù)曲線對比/ Flow coefficient curve comparison


六、主要技術(shù)性能/ Main technical performance：

序號	類別/ Category	參數(shù)和性能	序號	類別/ Category	參數(shù)和性能
1	公稱通徑/ body size	1”-20”/DN25-DN500	8	驅(qū)動方式/ actuator	氣動、電動、液動
2	壓力等級/ Press.Rating	Class150-class900/ PN20-PN160	9	流量特性/ Flow characteristics	線性、等百分比
3	適用介質(zhì)/state	水、油、氣、煤漿等	10	執(zhí)行機(jī)構(gòu)/ Executing agency	氣缸、電動頭、液動
4	適用溫度/Temp.℃	-100-650℃	11	附件/ Annex	減壓閥、過濾器、定位器等
5	泄漏等級/Seat Leakage Classs	ANSI CLASS ⅤⅥ	12	閥體/Body	WCB、CF8、CF8M等
6	連接方式/Conn.Type	法蘭、焊接	13	閥內(nèi)件/ Spool	SS304、SS316、SS316L等
7	結(jié)構(gòu)形式/Structure form	直通或角式	14	可調(diào)比/ Adjustable ratio	10000：1

七、外形及連接尺寸/ Shape connection size：




備注：角式旋筒閥和三通及多通旋筒閥的尺寸具體見相關(guān)小樣圖。

八、額定Cv：

公稱通徑	DN25	DN32	DN40	DN50	DN65	DN80	DN100	DN125	DN150	DN200	DN250	DN300
額定Cv （快開）	100	146	237	384	531	714	1315	2030	3122	4694	6660	8760
額定Cv （大可調(diào)比）	100	146	237	384	531	714	1315	2030	3122	4694	6660	8760
額定Cv （等百分比）	84	122	198	320	443	595	1096	1692	2602	3912	5550	7300
額定Cv （線性）	86	125	205	330	453	605	1105	1710	2710	4020	5750	7400

*以上Cv值為基本型的旋筒閥的額定Cv值，多級降噪、多級降壓式旋筒閥的額定Cv值根據(jù)現(xiàn)場工藝參數(shù)經(jīng)計算后確定，同口徑的旋筒閥也可選用低于基本型的額定Cv值，具體Cv值的大小經(jīng)計算后確定。


九、漢德旋筒閥型號編制/ Hande Model establishment of Rotor type valve

• 訂貨須知：（見附表三：數(shù)據(jù)表）

1、型號；公稱通徑*閥座直徑；公稱壓力；法蘭連接形式；
2、流量特性；執(zhí)行機(jī)構(gòu)型號；供氣壓力；
3、閥作用形式（氣開or氣關(guān)）
4、附件要求（定位器、減壓閥、手輪等）
5、正常流量和要求大流量；
6、介質(zhì)名稱、溫度、比重、壓力（對應(yīng)大or小流量時的）
7、介質(zhì)粘度，是否有懸濁液，濃度，顆粒大?。?。

ordering information: (see table three: data sheet)
1, type; nominal diameter * valve seat diameter; nominal pressure; flange connection form;
2, flow characteristics; the implementation of the model; gas pressure;
3, valve action form (gas or gas)
4, annex requirements (locator, valve, hａnd wheel, etc.)
5, normal flow and maximum flow rate;
6, the media name, temperature, specific gravity, pressure (corresponding to the maximum or minimum flow)
7, whether the suspension, medium viscosity, concentration, particle size).

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